Electronic manufacturing demands zero-defect products to stay competitive, and the AVI Inspection Equipment (Automated Visual Inspection) delivers this critical quality control. It replaces error-prone manual checks, solving defects detection challenges across PCBs, components, and final products.
PCB & FPC Manufacturing: Catching Subtle Defects Early
Firstly, PCBs and FPCs (Flexible Printed Circuits) have tiny, dense features that hide defects like pinholes, copper residues, or line gaps. The AVI Inspection Equipment uses high-resolution CCD cameras (20μm resolution) and multi-angle LED lighting to capture these flaws.
Moreover, its AI algorithms filter false positives by 60–90%, a huge improvement over traditional systems. This solution integrates directly with etching lines or drilling stations, detecting issues before they progress to later stages and cutting PCB scrap rates by 22%.
Precision Component Inspection: Protecting Delicate Electronics
Miniature components like camera modules, LED chips, and connectors need gentle yet thorough inspection. The AVI Inspection Equipment performs non-contact checks for scratches, foreign particles, or assembly misalignments.
Additionally, it adapts to small-batch production via quick recipe switching—critical for custom electronic parts. For example, it inspects laptop camera modules to ensure filter clarity and lens alignment, preventing faulty units from reaching assembly lines.
Display Panel Production: Ensuring Pixel-Perfect Quality
Secondly, OLED and LCD panels suffer from subtle defects like pixel pits, scattered spots, or printing errors. The AVI Inspection Equipment scans full-size panels with high-speed cameras (up to 10 meters per minute) to catch these issues.
Furthermore, it works seamlessly with printing equipment to form a closed-loop system, adjusting processes in real-time to fix recurring flaws. This solution ensures display panels meet strict visual standards for smartphones and televisions.
SMT Post-Assembly Testing: Verifying Soldering & Placement
Surface Mount Technology (SMT) lines produce thousands of boards hourly, making manual inspection impossible. The AVI Inspection Equipment checks for solder bridges, missing components, and tombstoning defects at speeds up to 1000pcs per second.
For instance, it identifies high-resistance wire bonds in IC packages that cause signal loss. This solution reduces SMT rework time by 40% and ensures consistent quality across high-volume production runs.
Final Product Quality Control: Securing Brand Reputation
Finally, finished electronic products (e.g., smartphones, wearables) need cosmetic and functional外观 checks before shipping. The AVI Inspection Equipment verifies case scratches, button alignment, and logo printing accuracy.
Its modular design fits into end-of-line testing stations, supporting everything from small gadgets to large appliances. It also logs defect data for traceability, helping manufacturers identify and fix process bottlenecks.
Core Value: Speed, Accuracy, and Scalability in One
The AVI Inspection Equipment combines AI intelligence, high-speed imaging, and easy产线 integration. It handles diverse materials—from bare copper PCBs to delicate glass displays—without manual reconfiguration.
In electronic manufacturing, it’s not just an inspection tool—it’s a solution that cuts labor costs, boosts yield rates, and ensures products meet the strict quality expectations of global markets.
Jetronl Instruments Co., Ltd. has specialized in the electronic measurement field for 35 years, covering various measurement needs across the entire electronic industry chain and providing precise measurement support.
