The inline vision dispensing machine is a highly automated, high-precision dispensing device, mainly used for dispensing operations in various precision manufacturing fields. Below is its detailed introduction:
Core Functions
Vision Positioning and Inspection: Equipped with a high-resolution industrial camera and precision optical lens, it can instantly take a “snapshot” of the workpiece before dispensing, capture the real position and angle of the workpiece in real time. Through advanced sub-pixel positioning algorithms, it achieves sub-micron-level positioning accuracy to ensure dispensing precision. In addition, it can perform online quality inspection after dispensing, judge defects such as glue width, glue height, glue breakage, and glue overflow in milliseconds, and automatically alarm or mark defective products.
Precise Dispensing Control: Adopts non-contact jet valves or piezoelectric valves, which can achieve smaller dispensing diameters—the minimum dispensing volume can reach 5nl, and the glue volume control accuracy is ±1%. At the same time, it is equipped with an automatic pressure stabilization system and a valve automatic constant temperature system to ensure stable air pressure and consistent fluid fluidity, thereby guaranteeing the consistency of dispensing volume and dispensing quality.
Efficient Inline Operation: It can seamlessly connect to assembly lines and support inline dispensing without pausing for waiting. For example, the non-contact jet speed of TERIDGE inline high-speed jet dispensing machine HD-350M can reach up to 270 dots per second, which is 3-8 times that of traditional dispensing, greatly improving production efficiency.
Technical Features
Multi-Product Recognition: In the same dispensing program, it can recognize more than 100 different products at the same time and perform differentiated dispensing on them. No expensive jigs or long debugging are needed, which greatly improves the flexibility of the production line.
Easy Operation: Adopts a user-friendly “foolproof” operating system. The programming time is 30%-50% faster than that of operating systems in the same industry, reducing reliance on operators and lowering operation difficulty and training costs.
Application Fields
Consumer Electronics: Such as Underfill for mobile phone motherboard chips, camera module sealing, and headphone coil fixing, ensuring the reliability and slim design of smart devices.
Automotive Electronics: Used for dispensing of key components such as automotive sensors and electronic control units, ensuring the stable operation of electronic systems in automobiles under various harsh environments.
Medical Field: Provides reliable dispensing processes for the assembly of precision medical devices such as pacemakers, blood glucose meters, and endoscopes, ensuring the quality of products related to life and health.
Semiconductors: Suitable for IC dispensing packaging, LED phosphor coating, MEMS device protection, etc., realizing precise dispensing in the microcosmic world.
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