Industrial automation and instrument industries demand ultra-precise, consistent screw assembly to ensure equipment reliability, and the Cabinet-Type 4-Axis Vision Screw Driving Machine delivers this. It solves common issues like loose screws, missed fasteners, and torque inconsistencies, becoming a cornerstone of smart production lines.
Instrument Panel & Sensor Assembly: Ensuring Measurement Accuracy
まず最初に, precision instruments (such as pressure transmitters and flow meters) require delicate screw tightening to avoid damaging internal components. The Cabinet-Type 4-Axis Vision Screw Driving Machine uses ±0.02mm positioning accuracy to target tiny screw holes on sensor housings.
さらに, its closed-loop torque control (with ±3% error margin) ensures uniform clamping force, preventing sensor drift caused by over-tightening. This solution helped a leading instrument manufacturer reduce product calibration failures by 45%, as it eliminated torque-related measurement inaccuracies.
Automation Control Cabinet Fabrication: Boosting Efficiency & Safety
Control cabinets for industrial automation rely on secure assembly of circuit breakers, PLCs, and terminal blocks. The Cabinet-Type 4-Axis Vision Screw Driving Machine handles multiple screw sizes (M1-M6) and adapts to varying panel layouts via quick program switching.
さらに, its dual-station design supports “load-while-locking” parallel operations, cutting assembly time per cabinet by 35% compared to manual work. It also records torque data for each fastener, ensuring compliance with electrical safety standards and simplifying fault tracing.
Precision Gauge & Meter Production: Resolving Micro-Assembly Challenges
第二に, miniature gauges and meters (like digital multimeters or temperature sensors) use tiny screws (down to M0.6) that are hard to handle manually. The Cabinet-Type 4-Axis Vision Screw Driving Machine’s vision system identifies offset holes in 0.02 seconds, guiding the 4-axis mechanism to adjust positions dynamically.
さらに, its anti-static design (ESD protection ≤100V) prevents damage to sensitive electronic components inside instruments. This solution reduced a meter manufacturer’s rework rate from 8% to 0.8% by eliminating slip and float screw defects.
Robotic Arm Component Assembly: Ensuring Motion Precision
Robotic arms in industrial automation require precise assembly of joints and actuators to maintain movement accuracy. The Cabinet-Type 4-Axis Vision Screw Driving Machine synchronizes multiple axes to tighten screws in complex sequences, critical for joint rigidity.
例えば, it assembles harmonic drives by following a preset torque sequence, ensuring consistent friction levels across robotic joints. This solution improved the repeat positioning accuracy of a collaborative robot model by 20%, as it eliminated uneven screw tension.
Flexible Production Adaptation: Meeting Multi-SKU Demands
Finally, both industries face growing demands for small-batch, multi-variety production. The Cabinet-Type 4-Axis Vision Screw Driving Machine supports fast product changeovers (within 5 minutes) by recalling pre-stored programs for different instruments or automation parts.
Its compatibility with MES systems also enables real-time data tracking, linking each assembly step to product serial numbers. This not only enhances quality traceability but also helps manufacturers optimize production schedules based on assembly data.
Core Value: Reliability, Efficiency & Traceability Combined
The Cabinet-Type 4-Axis Vision Screw Driving Machine combines high-precision vision positioning, multi-axis coordination, and intelligent quality control. It replaces 6-8 skilled workers per line while delivering far higher consistency than manual operations.
In industrial automation and instrument industries, it’s not just an assembly tool—it’s a solution that ensures product reliability, boosts production efficiency, and lays the foundation for smart factory transformation.
Jetronl Instruments Co., Ltd. has specialized in the electronic measurement field for 35 years, covering various measurement needs across the entire electronic industry chain and providing precise measurement support.
