Automatic Double-Head Terminal Insertion Machine integrates wire cutting, stripping, terminal crimping, and shell insertion into one fully automated workflow. It handles two wire ends simultaneously, boosting production efficiency while ensuring consistent crimp and insertion quality.
It’s widely used in automotive, consumer electronics, and industrial wiring industries—for producing wire harnesses (e.g., car internal wiring, appliance cables) that require precise terminal-shell assembly. It adapts to various wire gauges (AWG#18-#28 common) and shell types, supporting both high-volume mass production and small-batch customization.
Automatic Double-Head Terminal Insertion Machine streamlines wire harness manufacturing by combining four key processes—wire cutting, stripping, terminal crimping, and shell insertion—into a single automated workflow. It handles both ends of wires simultaneously, slashing production time while ensuring uniform quality across every unit.
This machine adapts to various wire gauges (typically AWG#18-#28, with customization options) and shell types, making it ideal for automotive, consumer electronics, and industrial wiring applications. Whether producing car internal wiring, appliance cables, or industrial harnesses, it balances speed and precision—operating at up to 1.8 seconds per piece for high-volume runs, while maintaining tight tolerances for reliable terminal-shell fit.
What distinguishes this Automatic Double-Head Terminal Insertion Machine is its smart design. Built-in adjustments let operators quickly switch between product specs without lengthy reconfigurations, supporting both mass production and small-batch customization. Optional features like CCD visual inspection and pressure monitoring add an extra layer of quality control, catching issues before they affect output.
Durable and user-friendly, it integrates seamlessly into existing production lines, reducing labor costs and minimizing errors from manual operations. For businesses needing efficient, consistent wire harness assembly, this machine delivers the performance and flexibility to meet diverse manufacturing demands.
| Parameter | Specification |
|---|---|
| Model | JM-800 |
| Power Supply | AC380V/50Hz 10A |
| Speed | Approximately 3.0 seconds per cycle (single wire) |
| Gas Source | 0.5MPa, approx. 170N/min |
| Wire Color | 30 colors |
| Can Cut Off Length | 240-9999mm |
| Cut Off Precision | ±0.5%×L |
| Peeling Length | 0-15mm (±0.1mm) |
| Machinable Wire Diameter | AWG#18-#26 |
| Send Speed | 8-12m/s (Max) |
| Crimp Ability | 2T-3T servo crimping machine (2-12 units optional) |
| Crimp Travel | 30-40mm (Optional) |
| Ambient Temperature | 5~50°C |
| Ambient Humidity | 30%-80%RH |
| Size | W2000×H1900mm×L (Length varies by product) |
| Weight | Approximately 2000kg (Weight varies by product) |
| Optional | CCD Visual Inspection; Waterproof Plug Workstation |
Automatic Double-Head Terminal Insertion Machine
