Automatic Large Section High Voltage Wire Harness Double Head Crimping Machine specializes in crimping terminals for large-cross-section high-voltage wire harnesses (common in new energy vehicles, industrial power systems). It automates wire cutting, stripping, and double-head terminal crimping, ensuring stable crimping force and consistent quality for high-voltage safety.
It’s widely used in new energy vehicle (NEV) manufacturing (for battery cables, motor wiring) and industrial high-power fields. It handles large wire cross-sections (often 10-120mm²) and supports high-voltage insulation requirements, adapting to mass production while meeting strict safety standards for high-voltage systems.
Automatic Large Section High Voltage Wire Harness Double Head Crimping Machine is built for high-voltage wire harness production—specifically handling large-section cables (10-120mm² common) used in new energy vehicles (NEVs) and industrial power systems. It integrates wire cutting, stripping, and double-head terminal crimping into one automated workflow, eliminating manual errors and ensuring consistent crimp quality critical for high-voltage safety.
This machine delivers stable crimping force, a key requirement for high-voltage applications where poor crimps risk safety hazards or system failures. It adapts to different cable types (e.g., battery cables, motor wiring for NEVs) and terminal specs, supporting mass production with a fast processing speed that keeps up with tight manufacturing schedules. Operators can easily adjust settings for different wire sections or terminal styles, reducing downtime between production runs.
What makes this Automatic Large Section High Voltage Wire Harness Double Head Crimping Machine stand out is its focus on high-voltage safety. Built-in sensors monitor crimp tightness and insulation integrity, alerting users to issues before defective harnesses enter the supply chain. It also features a durable design suited for industrial environments, with low maintenance needs to keep production running smoothly.
Whether for NEV manufacturing or industrial high-power projects, this machine provides the efficiency, precision, and safety needed to produce reliable large-section high-voltage wire harnesses—helping you meet strict industry standards and customer demands.
| Parameter | Specification |
|---|---|
| Equipment Name | Large-Section (Pre-insulated/Bare) Terminal Automatic Double-Head Crimping Machine |
| Functions | Wire cutting, double-end stripping, double-end crimping, wire reverse handling, good/defective product sorting and discharge |
| Wire Size | 10AWG, 12AWG / 10mm²-16mm² |
| Wire Color | Single color |
| Wire Cutting Length | Double-head crimping: 60mm-1500mm; Single-head crimping: 50mm-1500mm |
| Cutting Length Precision | ±0.5% of product line length (mm) |
| Half-stripping Length | 3mm-15mm (optional) |
| Stripping Length | 0mm-15mm (optional) |
| Stripping Length Precision | Tolerance ±0.1mm |
| Cutting Precision | Maximum adjustment 2mm (manual adjustment ±0.05mm) |
| Crimping Machine | 10T-30T servo terminal machine × 2 units (customizable) |
| Universal Crimping Tool | Universal mold |
| Detection Device | Detection functions include: low pressure, wire presence detection, wire overload detection, crimping error detection, terminal presence detection, terminal overload detection, terminal insertion detection, pressure detection device, CCD visual inspection |
| Control Method | PLC control system |
| Power Supply | Single-phase AC220V/240V 50Hz 10A |
| Compressed Air | 0.5MPa, approx. 170N/min |
| Operating Temperature Range | 5℃-50℃ |
| Machine Dimensions | 2000W×1700D×1600H mm (excluding protrusions) |
| Machine Weight | Approximately 1000kg + 300kg (pay-off stand) |
Automatic Large Section High Voltage Wire Harness Double Head Crimping Machine
