6-осевой станок для завинчивания винтов шкафного типа

The Cabinet-Type 6-Axis Vision Screw Driving Machine is a high-performance automated assembly system integrated with a sealed cabinet enclosure, 6-axis robotic motion, and advanced vision positioning. It combines precision, flexibility, and efficiency, making it ideal for complex screw-fastening tasks in medium to large-scale production lines, particularly for products with multi-angle, multi-position screw layouts.

Working Principle

Dual-Station Preparation: Operators load products onto one of the dual Y-axis workstations while the other station is in operation, ensuring continuous workflow.

Vision Calibration: CCD cameras capture product images, and the system analyzes them to align with CAD-generated coordinates, compensating for any placement offsets.

Screw Feeding & Verification: Screws are fed to the screwdriver nozzle, with sensors confirming proper alignment and presence (preventing empty fastening).

6-Axis Precision Fastening: The 6-axis robotic arm maneuvers the screwdriver to each target position, adjusting angle and depth as needed. The system applies preset torque and monitors pressure in real time.

Quality Inspection: Пост-крепление, the machine checks for defects (漏锁，浮锁，滑牙) and records torque data. If equipped with the gluing system, it dispenses adhesive precisely at specified points.

Unloading & Recycling: Qualified products are unloaded, while defective ones are flagged. The dual Y-axis shifts to the next station, repeating the cycle without interruption.

Типичные области применения

Бытовая электроника: Complex assemblies like smartphone motherboards, laptop hinges, and smartwatch casings with multi-angle screws.

Автомобильные компоненты: Fastening tasks for in-vehicle electronics (например, navigation systems, sensor modules) requiring high precision and traceability.

Medical Devices: Assembly of diagnostic equipment, wearable medical devices, and small appliances where cleanliness (cabinet enclosure) and precision are critical.

Промышленное оборудование: Production lines for IoT sensors, control panels, and precision machinery with dense or irregular screw layouts.