The electronic manufacturing industry struggles with inconsistent soldering quality and high defect rates, and the AOI Automatic Visual Soldering Machine solves this. It combines automated soldering with real-time AOI inspection, ensuring reliability for PCBs and electronic assemblies.
SMT Production Lines: High-Precision Component Soldering
Во-первых, SMT lines handle tiny components (01005 chips, БГА) that demand ultra-precise soldering. The AOI Automatic Visual Soldering Machine uses high-resolution cameras to locate components, then controls solder nozzles for accurate tin deposition.
Moreover, it performs in-soldering AOI inspection to detect cold joints or solder bridges immediately. This solution reduces SMT soldering defects by 40%, eliminating the need for post-production rework that wastes time and materials.
High-Density PCB Manufacturing: Avoiding Component Damage
High-density PCBs (used in smartphones, servers) have dense components and narrow pitch gaps. Traditional soldering often damages nearby parts, but the AOI Automatic Visual Soldering Machine’s visual positioning avoids this risk.
Кроме того, its adjustable soldering parameters (temperature, tin volume) adapt to different PCB layers. Engineers use this flexibility to solve soldering challenges for multi-layer PCBs, ensuring stable electrical connections.
Automotive Electronics Production: Meeting Strict Reliability Standards
Во-вторых, Автомобильная электроника (ECUs, датчики) require soldering that withstands extreme temperatures and vibrations. The AOI Automatic Visual Soldering Machine conducts 2D/3D AOI inspections to verify solder joint integrity.
Furthermore, it logs inspection data for each PCB, creating a traceable record. This solution meets automotive industry ISO/TS 16949 standards, avoiding costly recalls due to soldering failures.
Small-Batch Custom Electronics: Balancing Flexibility & Quality
Small-batch custom electronics (например, medical devices) need flexible soldering setups without sacrificing quality. The AOI Automatic Visual Soldering Machine supports quick program switching for different PCB designs.
For example, it takes only 10 minutes to reconfigure for a new medical PCB model. This solution solves the “flexibility vs. quality” dilemma for small manufacturers, reducing setup time by 60%.
LED Module Manufacturing: Ensuring Uniform Soldering
Finally, LED modules rely on uniform soldering to avoid brightness inconsistencies. The AOI Automatic Visual Soldering Machine’s visual system checks each LED’s solder joint, ensuring consistent tin volume.
Its automated process also eliminates human error from manual soldering. This solution boosts LED module yield by 35%, ensuring stable performance in lighting and display products.
Core Value: Efficiency & Quality in One Workflow
The AOI Automatic Visual Soldering Machine merges soldering and inspection into one step, cutting production time by 25%. It requires fewer operators than traditional lines, reducing labor costs for manufacturers.
In electronic manufacturing, it’s not just a machine—it’s a solution that raises quality standards, improves efficiency, and supports the production of high-reliability electronic products.
Компания Jetronl Instruments Co., ООО. has specialized in the electronic measurement field for 35 years, covering various measurement needs across the entire electronic industry chain and providing precise measurement support.