3C electronic manufacturing demands high-speed, consistent screw fastening for miniaturized products, и Настольный двухстанционный отверточный станок delivers this core capability. It resolves pain points like production bottlenecks, torque inconsistency, and idle time waste, becoming a staple for smart devices, печатные платы, and consumer electronics assembly.
Smart Device Assembly: Tackling Micro-Screw Precision Challenges
Во-первых, smartwatches, wireless earbuds, and smartphones rely on M0.6-M1.4 micro-screws that require ultra-precise fastening. The Desktop Dual-Station Screw Driving Machine achieves ±0.02mm positioning accuracy via machine vision, avoiding damage to fragile components like flexible displays and camera modules.
Более того, its dual-station design enables parallel “lock-and-load” operations—one station fastens screws while operators load/unload workpieces at the other. This eliminates idle time, boosting efficiency by 60% compared to single-station models. Например, an earbud factory cut assembly time per unit from 45 seconds to 18 seconds with this machine, raising daily output by 80%.
печатная плата & Motherboard Production: Ensuring Stable Component Fixation
PCBs and motherboards in laptops and tablets need uniform torque to secure chips, connectors, and resistors. The Desktop Dual-Station Screw Driving Machine features closed-loop torque control (±0.5% accuracy), preventing substrate deformation or loose connections caused by over-tightening.
Кроме того, it stores up to 20 assembly profiles, supporting quick switches between different PCB models in seconds. Более того, its low-noise operation (below 55 dB) improves workshop comfort for workers handling sensitive components. This solution reduced a PC manufacturer’s PCB rework rate by 32% by eliminating torque-related defects.
Small-Batch Multi-Variety Production: Balancing Flexibility & Эффективность
Во-вторых, 3C manufacturers often face small-batch, multi-SKU production demands. The Desktop Dual-Station Screw Driving Machine combines the efficiency of dual stations with quick reconfiguration, adapting to different product sizes without complex retooling.
Besides, its modular design supports automatic bit changes for flat-head, cross-head, and torx screws, covering M0.6-M2.0 specifications. Unlike bulky industrial models, it occupies less than 0.3㎡, fitting seamlessly into dense workshop layouts. Consequently, small-scale 3C factories can balance flexibility and productivity without sacrificing space.
Quality Traceability & Process Control: Meeting 3C Standards
3C products require full assembly traceability to comply with quality regulations. The Desktop Dual-Station Screw Driving Machine logs torque, angle, and speed data for each screw, generating 3D feature maps that links to product serial numbers via MES integration.
Более того, it uses dynamic torque monitoring to detect slip and cross-threading in real time, triggering instant alarms. For instance, a smartphone factory used this data to trace a batch of loose battery cover defects to a torque parameter deviation, reducing recall costs significantly. This builds a closed-loop quality system from assembly to delivery.
Collaborative Integration: Enhancing Smart Production Workflows
Окончательно, modern 3C factories pursue integrated automation. The Desktop Dual-Station Screw Driving Machine connects with collaborative robots and AOI systems via OPC UA/Modbus protocols, achieving millisecond-level action synchronization.
Более того, its safety design includes a protective shield and spring-loaded sensors, stopping operation immediately if a hand enters the working area. Besides, it supports remote parameter adjustment, allowing technicians to optimize settings without on-site intervention. This integrates seamlessly into smart production lines, linking screw fastening to upstream and downstream processes.
Основная ценность: Precision, Эффективность & Flexibility for 3C Manufacturing
The Desktop Dual-Station Screw Driving Machine combines dual-station efficiency, micro-precision, and space-saving design. It addresses 3C’s unique challenges—miniature components, frequent model changes, and strict quality demands—better than single-station or industrial-scale equipment.
Compared to traditional tools, it reduces slip rates from 1.2% to 0.08% and cuts annual rework costs by over $300,000 per line. Ultimately, it is not just a fastening tool but a solution that empowers 3C manufacturers to balance speed, quality, and flexibility in fast-paced production.
Компания Jetronl Instruments Co., ООО. специализируется в области электронных измерений для 35 годы, покрытие различных потребностей в измерениях во всей цепочке электронной промышленности и обеспечение точной поддержки измерений.
