Automatic Automotive Wire Harness Multi Station Terminal Insertion Machine automates multi-station processes (wire cutting, stripping, crimping, terminal insertion) for automotive wire harness assembly. It excels in producing harnesses for critical automotive systems—including interior wiring (instrument panels, door modules), powertrain connections, and chassis electronics.
It adapts to diverse terminal and shell types specific to automotive standards (e.g., IATF 16949), ensuring precise terminal-shell fit and consistent quality. Ideal for high-volume production lines, it reduces cycle times while meeting the strict reliability requirements of automotive manufacturing.
Automatic Automotive Wire Harness Multi Station Terminal Insertion Machine revolutionizes automotive wire harness assembly by integrating four key multi-station processes—wire cutting, stripping, terminal crimping, and shell insertion—into one seamless automated workflow. It eliminates manual handoffs between stations, slashing production cycle times while ensuring every terminal-shell connection meets strict automotive quality standards.
This machine is tailored for automotive manufacturing, handling harnesses for critical systems like interior instrument panels, door modules, powertrain connections, and chassis electronics. It adapts to diverse automotive terminal types and shell specs, supporting high-volume production runs that demand consistency. Built-in adjustments let operators quickly switch between different harness models, reducing downtime and keeping up with fast-paced auto production lines.
What makes this Automatic Automotive Wire Harness Multi Station Terminal Insertion Machine a standout is its focus on automotive reliability. It aligns with IATF 16949 standards, with optional CCD visual inspection and pressure monitoring to catch defects early—preventing faulty harnesses from entering downstream assembly. Its durable industrial design handles continuous operation, while the user-friendly PLC control system simplifies setup and maintenance.
For auto parts manufacturers needing efficient, high-quality wire harness assembly, this machine delivers the speed, precision, and compliance required to meet automotive industry demands—making it a core asset for scaling production without compromising on reliability.
| Parameter | Specification |
|---|---|
| Model | JM-555, JM-555A, JM-555B |
| Power Supply | AC380V/50-60Hz |
| Power | 13KW (Max) |
| Capacity | 5200pcs/H (at shortest wire cutting length) |
| Gas Source | 0.5-0.7MPa |
| Air Consumption | 3m³/h |
| Can Cut Off Length | 50-9999mm |
| Cut Off Precision | ≤1000mm: ±1mm; ＞1000mm: (1000mm + 0.2%×L) |
| Peeling Length | 0.1-16mm |
| Machinable Wire Diameter ×2 | 0.13-6.0mm² (AWG6-AWG10) |
| Send Speed | 8-12m/s (Max) |
| Crimp Ability | 20KN |
| Crimp Travel | 30mm (40mm Optional) |
| Ambient Temperature | 0~40℃ |
| Size | L3720×W1450×H2010mm (Height approx. 2850mm when shield is raised) |
| Weight | Approximately 1000kg |
| Optional | Waterproof Plug Station; Wire Marker Station; Visual Module of Crimper; Pull Tester; Magnifying Glass; Electronic Micrometer; Safety Cover; Wire Seal Station; Wire Conduit Station |
Automatic Automotive Wire Harness Multi Station Terminal Insertion Machine
