The automotive electronics and parts industry demands zero-defect components to meet strict safety standards (like ASIL levels), and the एवीआई निरीक्षण उपकरण (Automated Visual Inspection) is a critical enabler. It replaces error-prone manual checks, solving defect detection challenges across core components and ensuring compliance with global automotive regulations.
Automotive FPC/CCS Inspection: Securing Battery & Circuit Reliability
Firstly, flexible printed circuits (FPC) and cell connection systems (CCS) in NEV batteries are prone to scratches, indentations, and component misalignment. The AVI Inspection Equipment uses custom light sources and high-resolution cameras (up to 65MP) to detect 96 types of defects on these delicate components.
Moreover, its AI deep learning algorithms achieve 0.22 seconds per FOV detection speed, supporting high-volume production. This solution ensures battery management system (BMS) circuits function flawlessly, eliminating short-circuit risks caused by FPC insulation damage.
Automotive Lighting Components: Ensuring Assembly & Aesthetic Quality
Headlights, taillights, and signal lights require precise component assembly and flawless surfaces. The AVI Inspection Equipment verifies if all fasteners are correctly installed and checks for color inconsistencies or surface blemishes.
इसके अतिरिक्त, it integrates with assembly lines to form a closed-loop system, adjusting processes in real-time to fix recurring flaws. This solves the problem of human fatigue-induced errors in manual checks, cutting lighting component defect rates by over 50%.
Electronic Control Units (ECUs) & Sensors: Validating Precision & Integrity
Secondly, ECUs, radar sensors, and camera modules—critical for autonomous driving—need rigorous inspection of solder joints, component placement, and lens clarity. The AVI Inspection Equipment uses 2D/3D hybrid imaging to detect micro-level defects like solder bridges or lens scratches.
Furthermore, its quick recipe switching (3–5 minutes for new models) adapts to the diverse SKUs in ECU production. This solution ensures sensor data accuracy, a key requirement for advanced driver-assistance systems (ADAS) reliability.
Plastic & Metal Parts: Detecting Surface & Assembly Defects
Injection-molded parts (like fuse boxes) and metal components often have hidden defects such as cracks, burrs, or incorrect part insertion. The AVI Inspection Equipment uses telecentric lenses to avoid distortion when checking these complex-shaped parts.
For example, it verifies if fuses are correctly assembled in fuse boxes, preventing electrical system malfunctions. This solution handles different materials (plastic, metal, काँच) seamlessly, ensuring consistent quality across diverse automotive parts.
End-of-Line Vehicle Component Verification: Enhancing Efficiency & Traceability
अंत में, vehicle workshops and OEMs need fast and comprehensive post-assembly inspections. The AVI Inspection Equipment completes a full-vehicle component scan in just 5 minutes, down from 45 minutes of manual inspection, covering tires, undercarriages, and exterior parts.
Its SPC statistical analysis and barcode recognition functions enable full defect traceability, supporting warranty management and process optimization. This solution improves resource utilization and strengthens brand reputation by delivering reliable inspection results.
Core Value: Compliance, Efficiency & Reliability in One System
The AVI Inspection Equipment combines marble platforms for stable operation, remote debugging capabilities, and multi-level user permissions. It adapts to harsh factory environments (0–45℃ operating temperature) and integrates seamlessly with existing production lines.
In the automotive electronics and parts industry, it’s not just an inspection tool—it’s a solution that ensures compliance with safety standards, boosts production efficiency, and ultimately safeguards the lives of drivers and passengers.
जेट्रॉनल इंस्ट्रूमेंट्स कंपनी, लिमिटेड. has specialized in the electronic measurement field for 35 years, covering various measurement needs across the entire electronic industry chain and providing precise measurement support.
