AOI Soldering Machine integrates automated soldering with AOI (Automatic Optical Inspection) technology, completing soldering operations and real-time defect checks (e.g., cold solder, solder bridges, insufficient solder) in one workflow. It ensures precise solder joint formation and quality validation through high-resolution visual systems.
Widely used in electronics manufacturing, such as PCB assembly for consumer electronics, automotive PCBs, and precision sensors. It adapts to various component types (SMD, through-hole) and solder materials, reducing manual inspection efforts while improving soldering consistency—ideal for high-volume, quality-critical production lines.
AOI Soldering Machine integrates automated soldering with advanced optical inspection, streamlining PCB assembly into a single, efficient process. It handles solder application, joint formation, and real-time defect detection—identifying cold solder, bridges, or insufficient solder—all guided by high-resolution visual systems to ensure consistent quality.
This machine excels in electronics manufacturing, from consumer devices and automotive PCBs to precision sensors. It adapts to SMD and through-hole components, working with lead-free and traditional solder materials. Operators can adjust parameters quickly to switch between production runs, while the integrated AOI eliminates separate inspection stations, cutting cycle times and reducing manual error.
What makes this AOI Soldering Machine stand out is its focus on quality and efficiency. Its visual system calibrates soldering positions to microns, ensuring accuracy even for fine-pitch components. Real-time defect alerts prevent faulty products from moving downstream, while durable industrial components support continuous operation. The user-friendly interface simplifies setup, making it accessible for teams of varying expertise.
For manufacturers needing reliable, high-volume soldering with built-in quality control, this machine delivers the precision and speed to meet strict industry standards—boosting productivity while maintaining consistent, defect-free results.
AOI Soldering Machine
| Parameter | Specification |
|---|---|
| Application Scenario | Inspection before and after SMT reflow oven |
| Optical Imaging System | Top/bottom view cameras; 5MP/12MP high-speed cameras |
| Lighting Source | Multi-angle high-brightness white light |
| Optical Resolution | 15μm |
| Inspection Speed | Fly-shoot speed 430mm/s |
| Programming Methods | Manual programming; CAD data import with automatic component library matching; AI programming |
| Component Defect Detection | Offset, missing, skew, tombstoning, inversion, flipped, wrong part, damage, polarity error |
| Solder Joint Defect Detection | Solder spikes, blowholes, solder balls, insufficient/excessive solder on pads, bridging, lifted leads, gold finger contamination/scratches |
| X-Y-Z Control System | High-precision ball screw drive; Z-axis stroke 100mm |
| X-Y-Z Axis Positioning Accuracy | 10μm |
| PCB Size | 50×50mm (Min) ~ 470×510mm (Max) |
| PCB Warpage | <5mm or 2% of PCB diagonal length |
| PCB Testable Thickness | 0.6-5mm |
| Maximum Detectable Component Height | 35mm |
| Track Load Capacity | 13kg |
| Track Width Adjustment | Manual |
| Maximum Component Height Limit | Top: 28-50mm (optional); Bottom: 80mm |
| Weight | 500kg |
| Machine Dimensions | 1000×1350×1400mm |
| Power Requirement | AC 200-240V, single-phase, 50/60Hz |
| Air Supply Requirement | 5-6 bar |
| Safety Compliance | CE safety standards compliant |
| Software | Offline programming software (standard); Repair station & SPC management system (optional); Deep learning system (optional); Barcode system (optional) |
