Máy hàn trực quan tự động AOI integrates automatic soldering with AOI (Automatic Optical Inspection) công nghệ, completing solder paste application, hàn, and real-time defect detection (ví dụ., hàn lạnh, solder bridges, insufficient solder) in one workflow. It ensures precise solder positioning and consistent joint quality through high-resolution visual recognition.
Widely used in electronics manufacturing—such as PCB assembly, sensor welding, and small component soldering in consumer electronics (điện thoại thông minh, thiết bị đeo được). It adapts to various solder types (không chì, chì thiếc) and component sizes, supporting both batch production and flexible manufacturing, while reducing manual inspection costs.
AOI Automatic Visual Soldering Machine merges automatic soldering with advanced optical inspection, streamlining PCB assembly and small-component welding into a single efficient process. It handles solder paste application, precise soldering, and real-time defect detection—spotting cold solder, bridges, or insufficient solder—all guided by high-resolution visual recognition to ensure consistent joint quality.
This machine excels in electronics manufacturing, from smartphone components and wearables to sensor assemblies. It adapts to lead-free and tin-lead solder types, accommodating various component sizes with adjustable parameters that let operators switch between production runs quickly. The integrated AOI system eliminates the need for separate inspection stations, cutting production time and reducing manual error.
What makes this AOI Automatic Visual Soldering Machine essential is its focus on precision and cost savings. Its visual system calibrates soldering positions to within microns, while real-time defect alerts prevent faulty products from progressing downstream. Durable industrial components support continuous operation, and the user-friendly interface simplifies setup—even for operators with limited expertise.
Dành cho các nhà sản xuất điện tử cần độ tin cậy, high-volume soldering with built-in quality control, this machine delivers the accuracy, tốc độ, and efficiency to meet tight production deadlines and strict industry standards.
| tham số | Đặc điểm kỹ thuật |
|---|---|
| Application Scenario | Inspection before and after SMT reflow oven |
| Optical Imaging System | Top/bottom view cameras 5MP/12MP high-speed cameras |
| Lighting Source | Multi-angle high-brightness white light |
| Optical Resolution | 4.3μm/10μm/15μm/20μm |
| Inspection Speed | Fly-shoot speed 430mm/s (at 15μm) |
| Component Defect Detection | Missing, ném đá vào bia mộ, side-standing, polarity reversal, rotation, offset, OCV, damage, reverse, warping, foreign matter, hàn lạnh |
| Solder Joint Defect Detection | Solder spikes, blowholes, solder balls, insufficient/excessive solder on pads, bridging, lifted leads, gold finger contamination/scratches, roundness |
| Mini LED Defect Detection | Bonding weight issue, missing bond, flipped bond, reversed bond, offset bond, side-standing, floating, rotation, dead lamp, foreign matter, internal short circuit, offset, solder overflow, short circuit, foreign matter defect, hàn lạnh |
| X-Y Control System | High-precision ball screw drive |
| X-Y Axis Positioning Accuracy | 10mm |
| Minimum PCB Size | 50×50mm |
| Maximum PCB Size | A200T: 470×510mm; A200T-D: 510×620mm (single-track mode), 510×330mm (dual-track mode) |
| PCB Testable Thickness | 0.6-5mm |
| PCB Conveyor Height | 880-920mm |
| Track Load Capacity | 8kg |
| Track Width Adjustment/Conveyance | Automatic width adjustment, belt conveyance |
| Maximum Component Height Limit | Đứng đầu: A200T/T-D: 28-50mm; Bottom: A200T/T-D: 60mm |
| Cân nặng | 750kg; -D model: 900kg |
| Power Requirement | 200-240V., single-phase, 50/60Hz, 3kVA |
| Air Supply Requirement | 5-6 bar |
| Software | Offline programming software (standard); Repair station & SPC management system (không bắt buộc); Deep learning system (không bắt buộc) |
Máy hàn trực quan tự động AOI
